Mazda 6 Estate 02-08 Trunk Roller Blind Repair Kit (Sleeve)
Technical Condition : Item is factory-fitted NEW , unused , undamaged and undamaged. TRUNK ROLLER BLIND REPAIR INSTRUCTIONS Mazda 6 Estate 2002-2008 Required: repair kit (sleeve), screwdriver Phillips drill and 2.5 mm or 3 mm drill bits, pliers, round file, center punch, hammer, metal/plastic glue. Roller blind removal: Unscrew the plastic cover of the driver's side roller blind (two Phillips-head screws) and remove it. Locate the plastic pin located in the tube. Peel off a piece of the imitation leather so that two holes are visible (recesses that prevent the pin from moving). Drill the holes in the metal rod with a 2.5 mm or 3 mm drill bit (
CAUTION! Do not drill through the plastic element). Turn the pin and pull it out of the tube. Use a file to smooth out any unevenness around the holes inside the tube. Removing the pin: Pull the spring off the pin. Cut or break the pin without damaging the spring or the rod. Repair: Hook the spring into the L-shaped recess on the sleeve. Insert the spring into the metal tube.
NOTE! The metal sleeve should be installed 90 degrees off-set from the original plastic one so that the pre-drilled holes do not align with the grooves and holes on the sleeve. Therefore, before inserting the entire assembly into the metal tube, mark the groove locations using the marked grooves. Use a center punch and hammer to guide you. Bend the metal tube in two places to create recesses that prevent the pin from turning inside the tube. Glue the leather-like material to the tube after the glue dries. Wind the material around the tube to the "retracted" position. Turn the blind 12 times counterclockwise. Install and tighten the left-side housing with screws. Repair instructions for trunk blinds for Mazda 6 station wagons 2002-2008. You received a metal sleeve from us, and with the help of this manual, we will try to explain how to repair your blind. For the repair, you will need: a Phillips screwdriver, a drill with a 2.5 mm or 3 mm drill bit, pliers, a round file, a center punch, a hammer, and metal/plastic glue. The blind is covered with plastic. The driver's side cover is mounted with two Phillips screws. First, you need to remove the plastic cover. Once you remove it, there's a leatherette cover on the metal tube. On its edge, there's a plastic pin located in the tube, which holds the spring attached to the rod. To remove the plastic pin, peel off a piece of the leatherette material so that you can see the two holes that prevent the pin from moving. Drill the holes in the metal rod with a 2.5-3 mm drill. Do not drill through the plastic part, but through the metal part, so that you can remove the plastic tip. After drilling the holes, gently twist the pin and pull it out of the metal tube. Do not attempt to remove the plastic pin without unscrewing it, as you could damage the metal tube and the pin itself. Replacing the entire blind will only help. After removing the pin, you can smooth out any irregularities around the hole inside the tube with a file. The cause of the problem can be clearly seen. This is an L-shaped groove that quickly wears out, deforms, or even crushes, which causes the roller blind to stop functioning properly. Remove the pin by pulling the spring from it. To remove the pin, saw it with a saw blade or crush it with pliers or a hammer. However, be careful not to damage the metal rod it rests on. Now it's time to replace the worn plastic element with a metal sleeve. Hook the spring into the L-shaped recess on the sleeve, then insert it into the metal tube. You should clearly feel the spring spring. _
Note: The metal sleeve should be installed at a 90-degree offset from the original plastic sleeve so that the pre-drilled holes don't align with the grooves on the sleeve. Therefore, before inserting the rod with the sleeve into the metal tube, mark the grooves on the metal sleeve. The tube. Using a punch and hammer, mark the grooves (different from the previously drilled ones) and bend the metal tube to create recesses that will prevent the metal sleeve inside the tube from twisting. Once the glue is dry, the leatherette material can be reattached to the metal tube. Once the glue is dry, roll the material back onto the tube until it's in the "retracted" position. Then, you can begin reassembling the blind. Before tightening the left-hand side of the housing with two Phillips screws, turn the blind counterclockwise 12 times.
Specifications and technical data:
• Item: Trunk roller blind repair kit (sleeve)
• Vehicle: Mazda 6 Estate
• Year of manufacture: 2002-2008
• Manufacturer: replacement
Year: 02-08